We provide custom IoT design and engineering for hazardous and explosive environments, combining certified electronics, mechanical design, and embedded software to create safe, connected systems.
Electronics & IoT Integration
Connected control, sensing, and communication systems designed for Zone 0–2 explosive environments, with embedded software tailored to your application.
Mechanical & Enclosure Design
Flameproof and environmentally sealed assemblies engineered for durability, maintainability, and compliance with ATEX and IECEx standards.
Testing & Certification Support
Early-stage design for compliance, risk assessment, documentation, and collaboration with accredited partners for full certification.
Prototyping & Manufacture
Rapid prototypes and high-volume production managed through our certified supplier network, ensuring quality and traceability through every build.
Designed for compliance and assurance
Every Ignitec project in hazardous and explosive environments is engineered for safety, compliance, and longevity. We work to internationally recognised standards and manage the certification process from start to finish.
- ATEX Directive (2014/34/EU)
- IECEx Scheme
- ISO 9001 Quality Management
- CE, UKCA and FCC compliance
- NEMA 4X and IP-rated protection for enclosures
- DEF STAN and MIL-STD environmental testing
- IPC-A-610 and J-STD-001 electronic assembly standards
- Full design traceability and compliance documentation
- EMC and Environmental Testing
- Secure IoT architectures for remote data and control
Bring intelligence to hazardous environments
We design certified IoT devices and systems for explosive and hazardous environments. From concept and compliance to manufacture, we deliver connected technology that’s safe, reliable, and ready for deployment.Talk to a design expert about your next certified, connected product.
Applications and environments we design for
Our team designs smart, certified products and IoT systems for companies operating in explosive and hazardous environments. We understand the unique demands of these settings — from safety compliance to connectivity, reliability, and environmental protection. Each solution is developed for its specific environment, meeting relevant standards such as ATEX, IECEx, CE, UKCA, and FCC.
Oil, gas, and energy infrastructure monitoring
Chemical and pharma processing plants
Smart sensor networks in explosive zones
Power and battery control in explosive environments
Zone 1 and Zone 2 IoT gateways and control units
Predictive maintenance for hazardous facilities
Related services
Intrinsically Safe Design
Specialist circuit and system design for safety-critical and explosive atmospheres.
Electronic
Design
Connected hardware, sensors, and platforms for industrial and hazardous environments.
Firmware & Embedded Software
Custom firmware development for real-time control, sensing, and data communication.
Manufacturing Support
Production-ready designs backed by our trusted global manufacturing partners.
Our services are ISO9001 certified for quality you can rely on
Expert solutions for highly regulated industries
Aerospace
Hazardous locations
Automotive
Defence
Medical
Energy
IoT
Subsea
Trusted by global leaders to deliver world-class electronic design
Discuss your project with an expert
Book a consultation with our engineers to discuss your custom IoT design for hazardous or explosive environments. We’ll guide you from early concept through testing, certification, and manufacture.